Dremel US40 Manuel d'instructions

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ULTRA-SPORT 40
INSTRUCTION BOOK
PLEASE READ THROUGH THIS INSTRUCTION BOOKLET IN ITS ENTIRETY BEFORE BEGIN-
NING ASSEMBLY. IT CONTAINS IMPORTANT INSTRUCTIONS AND WARNINGS CONCERNING THE
ASSEMBLY AND USE OF THIS MODEL.
WARNING! THIS IS NOT A TOY!
This R/C kit and the model you will build is not a toy! It is capable of serious bodily harm and
property damage. IT IS YOUR RESPONSIBILITY AND YOURS ALONE - to build this kit
correctly, properly install all R/C components and flying gear (engine, tank, pushrods, etc.) and to test
the model and fly it only with experienced, competent help in accordance with all safety standards and
common sense as set down in the Academy of Model Aeronautics Safety Code. It is suggested that you
join the AMA to become properly insured before you attempt to fly this model. IF YOU ARE JUST
STARTING R/C MODELING, CONSULT YOUR LOCAL HOBBY SHOP OR WRITE TO THE
ACADEMY OF MODEL AERONAUTICS TO FIND AN EXPERIENCED INSTRUCTOR IN
YOUR AREA.
Academy of Model Aeronautics
1810 Samuel Morse Dr.
Reston.VA 22090 (703)435-0750
POBOXW
URBANA
ILLINOlS 61601 36720t9
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Résumé du contenu

Page 1 - ULTRA-SPORT 40

ULTRA-SPORT 40INSTRUCTION BOOKPLEASE READ THROUGH THIS INSTRUCTION BOOKLET IN ITS ENTIRETY BEFORE BEGIN-NING ASSEMBLY. IT CONTAINS IMPORTANT INSTRUCTI

Page 2 - TABLE OF CONTENTS

4. Find the 1/8" x 3/8" x 13-3/8" basswood spardoublers. Sand one end of each spar doubler to a taperas shown in the " Wing Spar D

Page 3 - INTRODUCTION

12. Insert the rear ends of the ribs into thenotches in the TE. then block up the TE with the 1/4"balsa TE Jig supplied. NOTE: The narrow end of

Page 4 - DECISIONS YOU MUST MAKE NOW

web 1/16" behind the spars. Sand one of the 3/32" x 2"x 2-5/8" balsa horizontal grain webs for a good fitbetween W-l and W-2. Usin

Page 5 - DIE PATTERNS

gear detail drawing on the wing plan for proper position-ing). File the notches if necessary for a good fit. Now useepoxy to securely glue the block i

Page 6 - BALSA BASSWOOD PLYWOOD

the rib cross-sections on the plan for the desired LEshape).34. Mark and cut out a 1/16" slot in W-l justbehind the spars, for the dihedral brace

Page 7

3. Clean the torque rods and bearing tubes withSAND "FLATS" ON LE AND TEalcohol.4. Find the two grooved, tapered balsa centertrailing edge p

Page 8

4. Spray a very light mist of 3M "77" SprayAdhesive on the center section in the area to be glassed.Hold the spray can at least 12" awa

Page 9

4. Cut the right wing tip loose from the wing anduse a Dremel Moto Tool to hollow out the wing tip. (Thiswill help to compensate for the weight of the

Page 10 - ANGLE OF DIHEDRAL

INSTALL WING DOWELSfile, or you may sand the dowels down slightly. Do notglue the dowels in place at this time.INSTALL WING BOLT PLATE1. Mark a center

Page 11 - ON FRONT OF RIBS

INSTALL RETRACTS (OPTIONAL)NOTE: Hardware for retract installation is notincluded in the kit.5. Temporarily mount your retract servo and trialfit all

Page 12

TABLE OF CONTENTSINTRODUCTION ... 3Precautions ... 3Abbreviations ... 3Decisions You Must Make ...

Page 13

front fuse side so the rear edge lines up with the front ofthe wing saddle opening on the plan (the rear edge of F-2A). Edge glue the lower front fuse

Page 14 - WEDGE SHAPE

between the tail filler and the rear of F-4, along thebottom inside of both fuse sides. Glue in place.11. Sand the aft ends of the balsa triangle to a

Page 15

F-1 and use it as a guide for drilling the four 5/32" holes.If you will be using a different mount, note that the mountshould not be positioned o

Page 16

2. Trim the 3/16" ply servo rails and temporarilymount your servos. (NOTE: Depending on the width ofyour servos, and the spacing between servos,

Page 17

throttle pushrod routing. The pushrod should be lo-cated as close as possible to the fuse sides (to allow roomfor the fuel tank), and the guide tube s

Page 18 - GEAR STRAP

the saddle slightly until the wing sits level in the saddle.Also measure from the rear comer of each wing tip to thetail end of the fuselage. These me

Page 19 - FUSELAGE ASSEMBLY

15. Harden the threads in the hold-down block withthin CA glue, then re-tap the threads after the glue iscompletely dry.1/4 - 20 NYLON BOLT16. Trial f

Page 20

INSTALL TURTLE DECKstraighten it during this step by twisting it straight whilegluing the stringers. Trim and sand the ends flush withthe front of F-3

Page 21 - BLIND NUT

wood!). Apply thick CA glue to the edges of the formersand the stringers, then immediately bend the sheetingaround the formers and onto the stringers.

Page 22

7. Slide the spinner ring / spinner backplate assem-biy onto the driveshaft and temporarily hold in place withthe prop and prop nut.tube) to drill a h

Page 23

INTRODUCTIONCongratulations! Thank you for purchasing theGreat Planes Ultra Sport 40! Jim Feldmann's originaldesign Ultra Sport 60 was featured a

Page 24 - MOUNT THE WING TO THE FUSE

the cockpit sides. Sand the bottom edge at an angle tomate with the cockpit floor (fuse top front). Glue the dashto the top front block, cockpit sides

Page 25 - DRILLING LOCATIONS

CENTERLINErazor plane and sanding block with coarse sandpaper tosand the fuse bottom to the approximate shape as shown.2. In the same manner, sand the

Page 26 - COMPARTMENT

6. Make a 1/2" deep razor saw cut down the centerof the rear fairing block (cut from the side facing thewing), which will permit the block to ben

Page 27

3. You may build the fillet on top of the fillet basein one of the following ways:Method 1: Glue pieces of soft balsa onto the filletbases, then sand

Page 28

MOUNT STABILIZER AND FIN1. Lightly sand the stab saddle area smooth witha T-bar or sanding block.2. Find the 1/4" x 9/16" x 1-1/4" bals

Page 29

up with the fuselage centerline. Sand the dorsal fin to arounded shape, and blend it to the fin with balsa filler.6. Screw the nylon aileron clevis co

Page 30 - FINAL ASSEMBLY

12. Mount the horns with 2-56 screws and the nylonnutplates which were attached to the horns.2-56x5/8" SCREW13. Screw a nylon clevis onto the thr

Page 31

thinned with alcohol, polyester finishing resin or fu-elproof paint.NOTE; Do not glue the canopy in place until afteryou have covered your model.SEAL

Page 32

Finally, cover the stab and fin with pre-cut piecesthat have a straight edge to overlap (1/8"+ overlap)the strips you previously applied. DO NOT,

Page 33

INSTALL PILOTAssemble and paint your pilot figure, and glue itto the cockpit floor. NOTE: To avoid the possibility ofthe pilot coming loose inside the

Page 34

DECISIONS YOU MUST MAKE NOWENGINE AND MOUNT SELECTIONThe recommended engine size range is asfollows:.40 - .46 cubic inch displacement 2-cycle.60* - .7

Page 35

ties. In any case, do not balance your model outsidethe recommended range.2. With the wing attached to the fuselage, all parts2. Adjust your pushrod h

Page 36 - FINISHING

(Academy of Model Aeronautics) chartered club field.Ask your hobby shop dealer if there is such a club in yourarea and join. Club fields are set up fo

Page 37

AMA SAFETY CODERead and abide by the following Academy of ModelAeronautics Official Safety Code:GENERAL1. I will not fly my model aircraft in competit

Page 38

CAUTION (THIS APPLIES TOALLR/C AIRPLANES): If, while flying, you notice any unusual sounds, suchas a low-pitched' 'buzz", this may be a

Page 39

PART# QTY. DESCRIPTION PART# QTY. DESCRIPTIONSUB-PACK MEDIUM PIECES (US40A05)US40W31 1 Balsa 5/8 x 2-1/2 x 3-7/16 RearFairingUS40W37 1 Balsa 3/8x2-5/8

Page 40 - PRE.FLIGHT

FLIGHT TRIMMING... A model is not a static object. Unlike a car,which can only hunt left or right on the road (technically,acardoes yaw in comers, and

Page 41 - RANGE CHECK YOUR RADIO

that you arc getting a proper diagnosis. Often, a gust, anaccidental nudge on the controls, or just a poor maneuverentry can mislead you. The thrust a

Page 42 - AMA SAFETY CODE

TRIM FEATURE MANEUVERS OBSERVATIONS CORRECTIONSCONTROLCENTERINGCONTROLTHROWSENGINETHRUSTANGLE'CENTER OFGRAVITYLONGITUDINALBALANCEFly general circ

Page 43

2-VIEW DRAWINGUSE THIS FOR PLANNING YOUR TRIM SCHEME.48

Page 44

DIE PATTERNSUse this drawing to help you identify the die cut parts.5

Page 45 - FLIGHT TRIMMING

SUPPLIES AND TOOLS NEEDED GET READY TO BUILD2 oz. Thin CA Adhesive2 oz. Medium or Thick CA Adhesive2.5 oz. 30-Minute EpoxyHand or Electric DrillDrill

Page 46

4. Working on a flat surface covered with waxedpaper, glue the fin front to the fin rear, then glue on thefin tip. Sand the front of the fin tip to bl

Page 47

center portion of the LE square). Draw a centerlinealong the trailing edge of the stab to mark the hinge line.5. Draw a centerline all around the edge

Page 48 - 2-VIEW DRAWING

INSTALL THE HINGES (Do not glue)NOTE: One-piece molded polypropylene hingesare supplied in this kit. If you choose to use thesehinges or the "pin

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